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Materials Technology

Course CodeVSS202
Fee CodeS2
Duration (approx)100 hours
QualificationStatement of Attainment
Learn about the science and technology of materials used to make things. Metals, non metals, ceramics, composites and more.

Lesson Structure

There are 8 lessons in this course:

  1. Properties & Classification of Materials
    • Properties of Materials
    • Mechanical Properties
    • Thermal Properties
    • Electrical Properties
    • Environmental Properties
    • Manufacturing Properties
    • Economic Properties
    • Classification of Materials
    • Metals
    • Ceramics
    • Polymers
    • Composites
    • Minerals
    • Silicates
    • Non Silicate Minerals
  2. Metals and Their Uses
    • Ferrous Materials -pig iron, wrought iron, grey iron etc
    • Non Ferrous Metals
    • Aluminium
    • Copper
    • Lead
    • Zinc
    • Tin
    • Nickel
    • Rare Earth Elements
    • Lanthanides
    • Properties and Uses of Rare Earth Elements
    • Other Metals -Titanium, Gold, Silver, Chromium, Tungsten, Antimony
  3. Metal Alloys and Their Uses
    • Malleability
    • Ductility
    • Strength
    • Benefits of Alloys
    • Ferrous Alloys
    • Cast Irons
    • Steels
    • Steel Grading
    • Non Ferrous Alloys: White metal, Nickel-Silver, etc
    • Tin Alloys
    • Copper Alloys
    • Aluminium Alloys
    • Titanium Alloys
    • Titanium, Gold and Silver Alloys
    • Rare Earth Alloys
  4. Working with Metals
    • Metal work
    • Gauges/Sizing
    • Grades
    • Bulk Forming - forging, rolling extrusion, cold sizing, bending, coining, spinning, stamping etc.
    • Casting Metals - expandable and non expandable
    • Cutting Metals - machining, hand cutting, burning
    • Finishing
    • Joining Metals - soldering, welding, brazing, riveting
  5. Non-metals and Their Uses
    • Porcelain
    • Earthenware
    • Glass
    • Brick
    • Polymers
    • Plastics
    • Plant Fibres
    • Resins
    • Rubber
    • Composites - concrete, ceramic matrix composites, weed composites, metal matrix composites
    • Polymer Matrix Composites - fibreglass, carbon fibre
  6. Working with Ceramics (and Glass)
    • Making Pottery
    • Kneading and wedging
    • Shaping - hand building, using a potters wheel, injection moulding, jiggering, jolleying etc
    • Glazing - vitreous enamel, overglaze, underglaze, salt glazing
    • Decorating
    • Firing
    • Making Glass - hot end, cold end etc
    • Glass Sheet
    • Working with Glass - Cutting, fixing, joining, blowing
  7. Working with Polymers & Composites
    • Synthetic Polymers
    • Plastic manufacturing
    • Joining Plastics
    • Plastic welding techniques
    • Polymer Clay
    • Natural Polymers -working rubber
    • Composites - working fibreglass
  8. Safe and Sustainable Handling of Materials
    • Safe Use of Materials
    • Case Studies
    • Sustainable Use of Materials
    • Recycling
    • Major PBL Project

Each lesson culminates in an assignment which is submitted to the school, marked by the school's tutors and returned to you with any relevant suggestions, comments, and if necessary, extra reading.